THO Game Calls Forums

The Art of Handcrafting Custom Game Calls => Handcrafting Custom Crow Calls => Topic started by: Brian Watts Custom Calls on July 25, 2010, 09:12:39 PM

Title: crow call jig?
Post by: Brian Watts Custom Calls on July 25, 2010, 09:12:39 PM
does any one know were i can buy a jig to make wooden crow call guts? i have search alot today cannot find nothing. hope some one can help..thanks brian
Title: Re: crow call jig?
Post by: HuntnCarve on July 27, 2010, 10:02:52 AM
I never used a jig for crow calls.  Did them more by eye and trial and error.  I basically take two strips of wood about 3" long, x 1" x 1/2" thick and stick them together with double sided tape.   This gives me a 1" x 1" rectangular piece.  I chuck it about halfway into a Oneway chuck and turn the exposed portion round to a tapered 5/8" diameter. -I'll also turn some "O" ring grooves in this section [Latta style].
 (http://i3.photobucket.com/albums/y95/HuntnCarve/July2010/CrowcallgutA.jpg) Next I'll drill a 1/4"diameter hole about 2-3/4" into the center of the turned portion.  At this point I'll swap the piece end for end, and rechuck it.  I'll finish turning the mouth portion to shape.
(http://i3.photobucket.com/albums/y95/HuntnCarve/July2010/CrowcallgutB.jpg)

Now remove from the piece from the chuck and mark about a 1/16" line on each side of the center (pieces will still be joined with the double side tape) tape line.  Now draw a "V" about 3/4" long, using the 1/16" lines as the wings, and extending it down to a point in the center of the call. -This will be the area that gets sanded away.  Now separate the taped pieces.  On a stationary belt sander, I will carefully sand this marked area away on both halves.  They should intersect and slightly overlap the end of the stopped 1/4" hole.  At this point I'll insert a 10 mil reed and give it a test for sound.  If you don't get the sound desired, sand the taper alittle more to open up the air hole. -Look in from the mouth end of the call and observe how much reed is exposed and adjust accordingly.
(http://i3.photobucket.com/albums/y95/HuntnCarve/July2010/CrowcallgutC.jpg)

(http://i3.photobucket.com/albums/y95/HuntnCarve/July2010/CrowcallgutD.jpg)

That'll give you a start.  After you make a few it will become second nature.  Hope this helps.

Dave
Title: Re: crow call jig?
Post by: Lower Creek Game Calls on July 27, 2010, 11:10:13 AM
I think that needs to be added to the tutorial section!!!

I never used a jig for crow calls.  Did them more by eye and trial and error.  I basically take two strips of wood about 3" long, x 1" x 1/2" thick and stick them together with double sided tape.   This gives me a 1" x 1" rectangular piece.  I chuck it about halfway into a Oneway chuck and turn the exposed portion round to a tapered 5/8" diameter. -I'll also turn some "O" ring grooves in this section [Latta style].
 (http://i3.photobucket.com/albums/y95/HuntnCarve/July2010/CrowcallgutA.jpg) Next I'll drill a 1/4"diameter hole about 2-3/4" into the center of the turned portion.  At this point I'll swap the piece end for end, and rechuck it.  I'll finish turning the mouth portion to shape.
(http://i3.photobucket.com/albums/y95/HuntnCarve/July2010/CrowcallgutB.jpg)

Now remove from the piece from the chuck and mark about a 1/16" line on each side of the center (pieces will still be joined with the double side tape) tape line.  Now draw a "V" about 3/4" long, using the 1/16" lines as the wings, and extending it down to a point in the center of the call. -This will be the area that gets sanded away.  Now separate the taped pieces.  On a stationary belt sander, I will carefully sand this marked area away on both halves.  They should intersect and slightly overlap the end of the stopped 1/4" hole.  At this point I'll insert a 10 mil reed and give it a test for sound.  If you don't get the sound desired, sand the taper alittle more to open up the air hole. -Look in from the mouth end of the call and observe how much reed is exposed and adjust accordingly.
(http://i3.photobucket.com/albums/y95/HuntnCarve/July2010/CrowcallgutC.jpg)

(http://i3.photobucket.com/albums/y95/HuntnCarve/July2010/CrowcallgutD.jpg)

That'll give you a start.  After you make a few it will become second nature.  Hope this helps.

Dave
Title: Re: crow call jig?
Post by: dogcatcher on July 27, 2010, 01:03:19 PM
I do mine like Dave does, except after I use the tape to stick the 2 pieces together I turn them between centers to 5/8" diameter, then I use my collet chuck to drill out the tone channel, and turn my O ring grooves.  Then remove and finish the mouth end by hand.

Marvin
Title: Re: crow call jig?
Post by: Brian Watts Custom Calls on July 27, 2010, 03:13:25 PM
thank you for your time with pics to show me how to do this.. :bigup: :bigup:



I never used a jig for crow calls.  Did them more by eye and trial and error.  I basically take two strips of wood about 3" long, x 1" x 1/2" thick and stick them together with double sided tape.   This gives me a 1" x 1" rectangular piece.  I chuck it about halfway into a Oneway chuck and turn the exposed portion round to a tapered 5/8" diameter. -I'll also turn some "O" ring grooves in this section [Latta style].
 (http://i3.photobucket.com/albums/y95/HuntnCarve/July2010/CrowcallgutA.jpg) Next I'll drill a 1/4"diameter hole about 2-3/4" into the center of the turned portion.  At this point I'll swap the piece end for end, and rechuck it.  I'll finish turning the mouth portion to shape.
(http://i3.photobucket.com/albums/y95/HuntnCarve/July2010/CrowcallgutB.jpg)

Now remove from the piece from the chuck and mark about a 1/16" line on each side of the center (pieces will still be joined with the double side tape) tape line.  Now draw a "V" about 3/4" long, using the 1/16" lines as the wings, and extending it down to a point in the center of the call. -This will be the area that gets sanded away.  Now separate the taped pieces.  On a stationary belt sander, I will carefully sand this marked area away on both halves.  They should intersect and slightly overlap the end of the stopped 1/4" hole.  At this point I'll insert a 10 mil reed and give it a test for sound.  If you don't get the sound desired, sand the taper alittle more to open up the air hole. -Look in from the mouth end of the call and observe how much reed is exposed and adjust accordingly.
(http://i3.photobucket.com/albums/y95/HuntnCarve/July2010/CrowcallgutC.jpg)

(http://i3.photobucket.com/albums/y95/HuntnCarve/July2010/CrowcallgutD.jpg)

That'll give you a start.  After you make a few it will become second nature.  Hope this helps.

Dave
Title: Re: crow call jig?
Post by: HuntnCarve on July 27, 2010, 04:54:04 PM
Glad it helps!  Like I said, it's more trial and error sanding the opening ever so slightly, sticking a reed in, and testing.  I'll finish up with a sanding block to fine tune it.  Maybe even deepen the air channel at the tip with a small gouge if need be? 
For me, I like to have a "Shoulder" on the toneboard, to sit on the mouth of the call.  So that's why I resist turning the mouth piece to a straight 5/8" diameter end to end.  Works either way.  Have fun!

Dave
Title: Re: crow call jig?
Post by: hcw5205 on July 27, 2010, 09:32:48 PM
Great job on the tutorial. I would love to see this post made sticky so it would be easier to find in the future.
Title: Re: crow call jig?
Post by: Braz on July 27, 2010, 11:06:28 PM
Done!

Nice job Dave.
Title: Re: crow call jig?
Post by: HuntnCarve on July 28, 2010, 05:55:29 AM
Thanks Braz!  I couldn't figure out how to make this a sticky? LOL! 

Dave
Title: Re: crow call jig?
Post by: Chris at Owens Custom Calls on July 28, 2010, 11:35:34 AM
:bow:

Did you hear the collective thud as we all hit our forehead once we see how easy it is.  Many over think, well at least I think that's what you call it :rofl:

Great tutorial :bigup:



my thoughts exactly.....  now i need to find ice to put on my forhead
Title: Re: crow call jig?
Post by: hcw5205 on July 28, 2010, 04:25:20 PM
Thanks Braz for making it sticky and to Dave for posting.  :punk:  :punk:
Title: Re: crow call jig?
Post by: D. CRUMP on June 11, 2013, 07:06:24 PM
 :bigup: Dave I made the Crow Guts thanks for the tutorial it was a great help my only problem is I feel like the pitch is to hi any suggestions would be greatly appreciated i am just beginning to make calls,
Thanks
Title: Re: crow call jig?
Post by: Joe aka COLD @ J. A. Kolter Calls on June 12, 2013, 09:51:11 AM
I am in the process of having a crow call jig made.  It will be much like the one I had done that will do flute tone boards on one end and short-reed tone boards on the other.  I will cut off the top to the jig then run the jig through the shaper using a 1/4" winged hss cutter.  I will have to two pieces to finish just one crow boards set.  Sand to tune and form the lip grips at the ends, then cut a reed to fit.  Custom is what its all about.  My goal is to find the right depth in tone and perhaps gain more volume.  I will be using mostly brazilian ironwood for these mouthpieces.
Oh, I forgot . . . I'll have to turn a bunch of 5/8" dowels to    :gitrdone: