I double check my tightness EVERY SINGLE time. Well, actually triple check if it ends up being too loose.
I pretty much want to be able to take ahold of the headstock in one hand, and the barrel in the other, and be able to ALMOST turn it when pulling in opposite directions. That's the easiest way to make sure you won't crack a barrel.
If you still crack it when you're doing this, I'm gonna have to agree, and say you're just getting too thin, and that's not good for the durability of your barrel over time.
Parker