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The Art of Handcrafting Custom Game Calls => Handcrafting Custom Duck Calls => Topic started by: Aaron at Wingerts Woodworks on August 22, 2010, 11:51:03 PM

Title: acrylic and corian
Post by: Aaron at Wingerts Woodworks on August 22, 2010, 11:51:03 PM
Hadn't done any clear acrylic in a while so I did this one today.  The band is corian, as is the insert.  Yes, it is an ugly green pastel color.   :huh:  This is definitely the smallest call I have made.  I think my calls tend to be on the large side so I'm trying to work on making them a little smaller, and this one feels good in the hand.  Sounds pretty good, for one of my duck calls at least.   :wacko:

I did another one just like it with clear acrylic and white granite-looking corian, but my scrollsaw blade broke while cutting and I dropped the jig and the insert to the floor and broke the insert in half.  I was 20 seconds from being done.  There was a lot of cursing... :censored:

(http://i547.photobucket.com/albums/hh446/thekctermite/IMG_4224.jpg)
(http://i547.photobucket.com/albums/hh446/thekctermite/IMG_4223.jpg)
(http://i547.photobucket.com/albums/hh446/thekctermite/IMG_4225.jpg)
Title: Re: acrylic and corian
Post by: FNA Custom Calls By David Mitchell. on August 22, 2010, 11:54:05 PM
Very nice!! :bigup:

David
Title: Re: acrylic and corian
Post by: kcole1 on August 23, 2010, 09:38:54 AM
I like it. That corian band is sweet. I somewhat agree about the color, but it still looks awesome. did you drill the hole for the band or turn it?
Title: Re: acrylic and corian
Post by: Aaron at Wingerts Woodworks on August 23, 2010, 10:55:02 AM
...did you drill the hole for the band or turn it?

I drilled a hole through a 1.5" square 1/2" thick piece of corian with a really good forstner bit, turned a tenon on the clear part for it to slide over, and CA glued it in place.  Then I turned the whole thing round, which makes it look like I made the band and then put it on, only with a more perfect fit and finish.  First time I've done one that way and it worked slick.  Going to do the same thing with wood on some upcoming calls I think.
Title: Re: acrylic and corian
Post by: Butcher on August 23, 2010, 11:26:58 AM
cool looking call despite the color  :2up:

Kyle.
Title: Re: acrylic and corian
Post by: idahofowlweather on August 23, 2010, 02:42:53 PM
very nice looking call... I love me some corian stoppers... they sound outstanding just have to be careful with the cork notch... that call turned out very nice... :bigup:

jake
Title: Re: acrylic and corian
Post by: Aaron at Wingerts Woodworks on August 23, 2010, 04:36:32 PM
You're not kidding about the cork notch Jake.  I sand on the cork until it fits snug, but nowhere near as tight as I would on a wood call.  I've broken a couple of those, and there's no fixing that!  Thanks for the compliments.
Title: Re: acrylic and corian
Post by: Robert A. on August 23, 2010, 08:56:27 PM
Great work KC!! :bigup: :bigup:
Title: Re: acrylic and corian
Post by: harvey8542 on August 23, 2010, 08:58:47 PM
Great looking call.
Title: Re: acrylic and corian
Post by: jcz on August 23, 2010, 09:51:27 PM
Man that is one fine looking call! I kinda like the green corian.
Title: Re: acrylic and corian
Post by: Honk1493 on August 23, 2010, 10:54:53 PM
I really like the green corian great looking call!!! :clap: Mark
Title: Re: acrylic and corian
Post by: Aaron at Wingerts Woodworks on August 24, 2010, 04:13:12 PM
Thanks guys.  Admittedly, the green corian is growing on me.  Did the same call last night with white corian instead of green. 
Title: Re: acrylic and corian
Post by: Brian Watts Custom Calls on August 24, 2010, 07:20:55 PM
Thanks guys.  Admittedly, the green corian is growing on me.  Did the same call last night with white corian instead of green. 

very nice :bigup: :bigup:post some  pic  of the one you did last night..would like to see it too
Title: Re: acrylic and corian
Post by: Aaron at Wingerts Woodworks on August 24, 2010, 09:46:10 PM
very nice :bigup: :bigup:post some  pic  of the one you did last night..would like to see it too
Thanks.  I'll put up pics tomorrow.  I got some heat markings in the barrel so I ended up frosting the clear acrylic with the media blaster.  Not real tickled with the look...Need to use coarse media instead of fine.  Plus it kind of gave the clear acrylic a bit of a dirty look. 
Title: Re: acrylic and corian
Post by: Aaron at Wingerts Woodworks on August 26, 2010, 12:17:39 AM
very nice :bigup: :bigup:post some  pic  of the one you did last night..would like to see it too

Here you go!  The beadblasting makes the clear acrylic look a little dirty...Almost like it is covered in brown dust...for some reason.  Going to try blasting it with some coarser media eventually.  She sure does sound good though.  
(http://i547.photobucket.com/albums/hh446/thekctermite/IMG_4237.jpg)
(http://i547.photobucket.com/albums/hh446/thekctermite/IMG_4238.jpg)
(http://i547.photobucket.com/albums/hh446/thekctermite/IMG_4239.jpg)