THO Game Calls Forums

The Art of Handcrafting Custom Game Calls => Stabilizing Your Own Blanks => Topic started by: Zumbrocalls on January 27, 2012, 05:26:24 PM

Title: who stabilizes their own wood
Post by: Zumbrocalls on January 27, 2012, 05:26:24 PM
How many guys do your own stabilizing ? I do and have just as good of results  as the big guys without the big money.  Chime in and lets compare notes. Troy
Title: Re: who stabilizes their own wood
Post by: birddog1 on January 27, 2012, 06:16:37 PM
I don't but I need to start ,I have about 2to300 lbs of oak burl that i want to do
Title: Re: who stabilizes their own wood
Post by: Crawdad on January 27, 2012, 06:27:21 PM
Hey Troy, why don't you put a tutorial togother and show us how. :bigup:
Title: Re: who stabilizes their own wood
Post by: woodwzrd on January 27, 2012, 06:44:41 PM
Troy we talked a little in P.M.s about the stabilizing. Are you using Cactus Juice for your stabilizing? I have been doing a lot of reading and studying on some pen turning forums on stabilizing and casting and I just may take the plunge in another month or so and get everything to  :gitrdone:
Title: Re: who stabilizes their own wood
Post by: Justin at JM Woodworking on January 28, 2012, 09:46:05 AM
I'm not interested to try it myself but i would sure love for someone to show how its done! (i'm not smart enough to figure out how you guys do it! :hysterical:
Title: Re: who stabilizes their own wood
Post by: Zumbrocalls on January 28, 2012, 10:16:17 AM
yes I use cactus juice for my stabilizing. It is a very good  heat cure resin. Curtis at turntex wood works has a very good product. He helped me get going . I will work on posting up some pics of the process . Troy
Title: Re: who stabilizes their own wood
Post by: Crawdad on January 28, 2012, 10:48:46 AM
I seem to remember back in my drinking day's, as having drank cactus juice, but we called it tequila. :wacko: :hysterical:
Title: Re: who stabilizes their own wood
Post by: Prairie Game Calls on January 28, 2012, 11:09:54 AM
I seem to remember back in my drinking day's, as having drank cactus juice, but we called it tequila. :wacko: :hysterical:

I call it "TA-KILL-YA" Guess why???  :beer:

Larry
Title: Re: who stabilizes their own wood
Post by: trooperjd on January 28, 2012, 10:13:29 PM
Hey guys i do pen blanks and game call blanks.  Its not hard, just check out Turn Tex Woodworks.  It will tell you all u need to know icluding videos.  Curtis is top notch and talk to you when you have a question.
Title: Re: who stabilizes their own wood
Post by: Brian Watts Custom Calls on January 31, 2012, 07:05:48 PM
does every one use product from Turn Tex Woodworks? or something else?
Title: Re: who stabilizes their own wood
Post by: Zumbrocalls on January 31, 2012, 07:21:31 PM
Hey guys just try to buy some resin from other suppliers, good luck! I tryed for a long time and no one would sell it to me . All these guys think it is a big secret the resin and process they use. Talk to Crutis at turntex it's a great resin and easy to use. Troy
Title: Re: who stabilizes their own wood
Post by: TurnTex on January 31, 2012, 09:14:04 PM
Troy,

Thanks for pointing this forum out to me!  As you can see, I joined up and am in the process of setting up my advertising account with Al.  Thanks for the kind words, too!

If anyone has any questions about stabilizing, please post them up.  I am always willing to help fellow artist out when I can.
Title: Re: who stabilizes their own wood
Post by: Davenport Custom Calls on January 31, 2012, 10:00:05 PM
I watched the videos on stabilizing with cactus juice, very interesting and informative.  My question is...Can you add dyes to the resin for added color in the wood?  Just thought I would ask.
Title: Re: who stabilizes their own wood
Post by: Short on Cache on January 31, 2012, 10:48:36 PM
Let me start this post by admitting my rookie status, OK what is cactus juice? Is it actually tequila? I watched some videos some people seem to be pressurizing the container and some are vaccuming???? Help please?
Title: Re: who stabilizes their own wood
Post by: TurnTex on February 01, 2012, 01:00:11 AM
I watched the videos on stabilizing with cactus juice, very interesting and informative.  My question is...Can you add dyes to the resin for added color in the wood?  Just thought I would ask.

Yes, you can add dye to the Cactus Juice to color the wood as you stabilize.
Title: Re: who stabilizes their own wood
Post by: TurnTex on February 01, 2012, 01:03:58 AM
Let me start this post by admitting my rookie status, OK what is cactus juice? Is it actually tequila? I watched some videos some people seem to be pressurizing the container and some are vaccuming???? Help please?

We were all rookies at one time, Short!  Cactus Juice is a brand of a heat cured stabilizing resin available retail.  From my extensive testing of stabilizing, vacuum does a MUCH better job than pressure, at least the amount of pressure we can achieve in our shops.  Some of the professional stabilizers have equipment to do 5,000 psi of pressure and they get good results but I know for a fact that 70 psi for 24 hours does not do much of anything.
Title: Re: who stabilizes their own wood
Post by: Short on Cache on February 01, 2012, 09:40:01 AM
Thanks Tex! I thought I was just mistaken about the vacuum/pressure situation. Anybody got a video or tutorial on making a stabilization "vat" or whatever its called?
Title: Re: who stabilizes their own wood
Post by: woodwzrd on February 01, 2012, 10:31:35 AM
Here is a link for a pressure chamber that I have been looking at building. Will this work with the cactus juice? Under say 20-25 inches of vaccum will the cactus juice penetrate to the core of a 2x2 blank?

http://content.penturners.org/library/tools_and_jigs/pressurepot.pdf
Title: Re: who stabilizes their own wood
Post by: TurnTex on February 01, 2012, 11:30:49 AM
Here is a link for a pressure chamber that I have been looking at building. Will this work with the cactus juice? Under say 20-25 inches of vaccum will the cactus juice penetrate to the core of a 2x2 blank?

http://content.penturners.org/library/tools_and_jigs/pressurepot.pdf

Depending on your elevation above sea level, 20-25" may not be enough vacuum.  The maximum theoretical vacuum at sea level is 29.92" Hg on a standard atmospheric day. It is not possible to achieve 29.92" Hg at sea level, even in the most perfect laboratory setting.  However, with a good pump and chamber, you can get close, say 29.9" Hg.  For every 1,000 feet above sea level, you loose 1" of potential vacuum.  So, for example, if you are in Denver at 5,000 +/- ft. above sea level, you maximum theoretical vacuum would be 25.92" Hg so a 25" Hg vacuum would be a good vacuum.  Remember, the definition of a perfect vacuum is the absence of all molecules (air).  The more air you can remove from your blank, the more resin you can get into the blank.  Consider that 25" Hg at sea level is only a 83.5%  vacuum(25/29.92), then the most air you will be able to remove from the blank at best is 83.5% of the air.  It will work, it just will not be the best stabilization you can get.

I wrote an article on vacuum and how it relates to stabilizing.  You can find it at www.turntex.com/vacuum. 
Please be aware this article is on my commercial website.  This is not intended to be an advertisement or an attempt to get people to my website.  It is just easier to link it than to try to copy and past it here since it has pictures included.
Title: Re: who stabilizes their own wood
Post by: Bucko on February 01, 2012, 04:42:48 PM
I find this stabilizing very interesting and welcome TurnTex with his knowledge. This is going to be good as stabilizing is a wide field to learn and the types/sizes of the pumps are another whole animal aside from the juice.
Title: Re: who stabilizes their own wood
Post by: Zumbrocalls on February 01, 2012, 07:58:06 PM
Heres what cactus juice can do on 2x2 wood. Just want to say this product works.  Troy (http://i1182.photobucket.com/albums/x458/zumbrocalls/100_04501024x768.jpg)(http://i1182.photobucket.com/albums/x458/zumbrocalls/100_04391024x768.jpg)(http://i1182.photobucket.com/albums/x458/zumbrocalls/Goose%20Calls/100_0322.jpg)(http://i1182.photobucket.com/albums/x458/zumbrocalls/Goose%20Calls/100_0323.jpg)(http://i1182.photobucket.com/albums/x458/zumbrocalls/Goose%20Calls/100_0336640x480.jpg)(http://i1182.photobucket.com/albums/x458/zumbrocalls/Goose%20Calls/100_0101.jpg)(http://i1182.photobucket.com/albums/x458/zumbrocalls/Goose%20Calls/100_0458.jpg)[IMG(http://i1182.photobucket.com/albums/x458/zumbrocalls/Goose%20Calls/100_0459.jpg)(http://i1182.photobucket.com/albums/x458/zumbrocalls/Goose%20Calls/100_0455.jpg)
Title: Re: who stabilizes their own wood
Post by: daren99 on February 01, 2012, 08:15:24 PM
  I talked to Curtis on the phone for about an hour today, He answered all my questions and then some, also gave me a ton of information to think about. Actually, I didn't think to long I ordered one of his setups and cactus juice after I got off the phone with him.  :bigup: If you have any questions he's more then happy to answer them and help you out. I'll be calling him again once I get my setup.

Thanks again Curtiss,

Daren
Title: Re: who stabilizes their own wood
Post by: TurnTex on February 01, 2012, 08:54:11 PM
  I talked to Curtis on the phone for about an hour today, He answered all my questions and then some, also gave me a ton of information to think about. Actually, I didn't think to long I ordered one of his setups and cactus juice after I got off the phone with him.  :bigup: If you have any questions he's more then happy to answer them and help you out. I'll be calling him again once I get my setup.

Thanks again Curtiss,

Daren

It was a pleasure talking with you today, Daren.  Thank for the order and please, feel free to call again if/when you have questions.

The same applies for anyone else.  I thoroughly enjoy talking with fellow artists and sharing what I know.  I am a night owl so feel free to call until midnight central time!
Title: Re: who stabilizes their own wood
Post by: TurnTex on February 01, 2012, 08:55:22 PM
Troy,

Those look ABSOLUTELY FANTASTIC!!  Can I have your permission to include some of the pic in my customer photo gallery.  Please, pretty please!?
Title: Re: who stabilizes their own wood
Post by: Zumbrocalls on February 01, 2012, 09:11:24 PM
Curtis , you can use any you like . I can send you many more / better pics if you would like some. Troy
Title: Re: who stabilizes their own wood
Post by: KFB Game Calls on February 01, 2012, 09:22:59 PM
TurnTex welcome to the group. Can't wait to learn and try your process.

Tony
Title: Re: who stabilizes their own wood
Post by: Dave @ Hagermans Custom Calls on February 04, 2012, 07:53:34 AM
Does the cactus juice come with the catylist already or do I put it in on the smaller amounts 1/2 gal or less and what is the shelf life, also do you have any idea of how much 1/2 gal will cure if I'm using 2x2x3" blocks ?
Title: Re: who stabilizes their own wood
Post by: Zumbrocalls on February 04, 2012, 12:32:55 PM
Does the cactus juice come with the catalyst already or do I put it in on the smaller amounts 1/2 gal or less and what is the shelf life, also do you have any idea of how much 1/2 gal will cure if I'm using 2x2x3" blocks ?
    The gallons come with the catalyst ,you have to add that your self.  I have some resin that is 6 months old I just keep adding to it. I find when I do 1 3/4 x1 3/4 x 6" blocks it takes about 7 oz's to stabilize . Hope that helps  Troy     Update  I am running a batch of spalted ash . Blank no 1  was 203 grams before resin after resin 448 grams  change of 245 grams or 8.64 ozs   Blank no 2  was 185 grams before resin  after resin 407 grams change of 222 grams or 7.8 ozs  will let you know what the weight is  after curing  .     Well after the cure the weight of no1 was 429 grams  so the total gain was 226 grams or 8.07 ozs blank no 2  389 grams so the total gain was 204 grams or 7.2 ozs . Hope this helps some.     Troy(http://i1182.photobucket.com/albums/x458/zumbrocalls/100_0495.jpg)
Title: Re: who stabilizes their own wood
Post by: TurnTex on February 04, 2012, 03:00:09 PM
Does the cactus juice come with the catylist already or do I put it in on the smaller amounts 1/2 gal or less and what is the shelf life, also do you have any idea of how much 1/2 gal will cure if I'm using 2x2x3" blocks ?

I used to ship everything catalyzed but last summer, I ended up shipping a number of very expensive door stops!  Texas temps of 110° plus sitting in a hot truck was not good!  I now ship the gallons un-catalyzed with the catalyst in a separate container.  All sizes less than a gallon are already catalyzed and ready to use.  I have not had any issues with the smaller sizes since there is less mass. 

I guarantee the shelf life for 6 months from the date I ship the resin as long as it is stored at 85° F or less and out of direct sunlight.  Of course there is no way for me to verify that you follow the storage requirements so I depend on your honesty.  If you store it in a refrigerator, it will last MUCH longer.  I don't know how much longer because I have never had anyone, myself included, even keep it around for 6 months!

As for how much is used, I will defer to Troy's post above on that.  I usually do pen blanks.  A 1"x1"x5.25" pen blank will take 1-1.5 ounces of resin typically, depending on the wood.
Title: Re: who stabilizes their own wood
Post by: Dave @ Hagermans Custom Calls on February 04, 2012, 04:06:34 PM
Thanks, great info. Stablizing looks like it might be in my future.
Title: Re: who stabilizes their own wood
Post by: Jon Kennedy Custom Calls on February 07, 2012, 09:45:02 PM
Man, Troy that is some good looking Ash where in the world did you find that stuff?? :hysterical: :hysterical:
Title: Re: who stabilizes their own wood
Post by: Zumbrocalls on February 08, 2012, 10:27:37 PM
Thats for some guy in Minnesota   
Title: Re: who stabilizes their own wood
Post by: Brad Robinson on February 26, 2012, 09:14:03 PM
I was just cleaning out my wood bin and came across a bunch of dried maple burl. I have a 2inch x 12in x24 inch  burl slab and enough turning squares to fill a large flat rate box. I dont think i want to get involved in doing my own but i would do a trade if someone was interested in dyeing and stabilizing some of it for me.
I was out in my woodlot today also and saw several burls to take out of the woods.
Title: Re: who stabilizes their own wood
Post by: stelz on March 12, 2012, 12:32:06 PM
Does this stuff make the wood turn powdery like staburls stuff or is it more ribbons like WSSI and others.. Have any of you guys put the parts in a bucket of water and wieghed them afterward to see if they take on water or swell?
I have all the equipment to do this, but just havent order any resin yet.. may have to try er out! or just raid someones local shop and see :)
Title: Re: who stabilizes their own wood
Post by: Zumbrocalls on March 12, 2012, 08:17:57 PM
It does both depending on how good you are with your tools. It will take water and then drain away. Troy
Title: Re: who stabilizes their own wood
Post by: Brad Robinson on March 27, 2012, 07:09:37 PM
I was just cleaning out my wood bin and came across a bunch of dried maple burl. I have a 2inch x 12in x24 inch  burl slab and enough turning squares to fill a large flat rate box. I dont think i want to get involved in doing my own but i would do a trade if someone was interested in dyeing and stabilizing some of it for me.
I was out in my woodlot today also and saw several burls to take out of the woods.
I just got my burl back from Troy today and man is this stuff incredible to turn now. Everything looks great troy.
Im going to cut some more burl up next month and i was out today scouring the woods for some spalted logs that are down. i cant wait till it dries
Thanks, Troy
Brad
Title: Re: who stabilizes their own wood
Post by: Ozark Wood on July 16, 2012, 12:03:37 PM
I stabilize using dissolved acrylic. Very simple. I get full penetration with 23 inches of vacuum in 30 min. to one hour. It is a great process to use with burls and/or spalted woods. Depending on the wood a finish may not even be needed afterwards. I'm new here. As soon as I study and learn the rules I may advertise my stable services.
Title: Re: who stabilizes their own wood
Post by: Frank Fusco on August 28, 2013, 07:43:29 PM
I do and have for a couple years. I mostly do pen blanks for others but will be doing my calls soon.
I use a simple solution of acrylic dissolved in acetone. The catus juice, and other, commercial products are way too expensive for me and I don't like the smell or having to heat cure.
My solution has fumes but not overpowering and the wood air cures without heat.
Works for me.